Section 5.5
Defective Magnetic Switch
To determine if a defective magnetic switch is causing starting difficulty:
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PERSONAL INJURY |
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To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. |
- Start the engine.
- Clamp a heavy gauge battery jumper cable between the two large studs of the magnetic switch. See Figure
"Basic Cranking Circuit"
.

1. Ground Return
4. Starter
2. Starter Switch
A. Stud
3.Magnetic Switch
B. Starter Stud
Figure 1. Basic Cranking Circuit
- If the engine cranked with the jumper cable in place, the magnetic switch must be replaced; refer to "5.5.1 Magnetic Switch Replacement" .
- If the engine did not crank with the jumper cable in place, check the starter; refer to "5.6 Defective Starter" .
Section 5.5.1
Magnetic Switch Replacement
Perform the following steps for magnetic switch replacement:
- Replace the magnetic switch; refer to OEM guidelines.
- Verify magnetic switch replacement; refer to "5.5.1.1 Test Engine with Replaced Magnetic Switch" .
Section 5.5.1.1
Test Engine with Replaced Magnetic Switch
To determine if the magnetic switch replacement resolved the starting difficulty, perform the following steps:
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PERSONAL INJURY |
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To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. |
- Attempt to start and run the engine, if the engine starts and runs, no further troubleshooting is required. Shut down the engine.
- If the engine fails to start and run, check the starter; refer to "5.6 Defective Starter" .
| EPA07 MBE 900 DDEC VI Troubleshooting Guide - 6SE580 |
| Generated on 10-13-2008 |