Series 638 – Section 17.1 Service Tools

Section 17.1
Service Tools

The service tools needed to service the Turbotronic 638 engine are listed in Table "Service Tools List for the Turbotronic 638 Engine" .‪

Tool Number ‪	Tool Name ‪
J 42511 ‪	Crankshaft Pulley and Gear Remover, see Figure "Crankshaft Pulley and Gear Remover, J 42511 " .‪
J 42779 ‪	Cylinder Liner Puller, see Figure "Cylinder Liner Puller, J 42779 " .‪
VM 1002 ‪	Crankshaft Bearing Remover/Replacer, see Figure "Crankshaft Bearing Remover/Replacer, VM 1002 " .‪
J 42671 ‪	Injection Pump Puller and Gear Retainer, see Figure "Injection Pump Puller and Gear Retainer, J 42671 " .‪
J 42778 ‪	Crankshaft Remover/Replacer Sleeve, see Figure "Crankshaft Remover/Replacer Sleeve, J 42778 " .‪
J 91104 ‪	Torque Angle Gage, see Figure "Torque Angle Gage, J 91104 " .‪
VM 1006A ‪	Cylinder Head Bolt Wrench, see Figure "Cylinder Head Bolt Wrench, VM 1006A " .‪
VM 1007 ‪	Alternator Belt Tension Setting Tool, see Figure "Alternator Belt Tension Setting Tool, VM 1007 " .‪
J 42699 ‪	Cylinder Head Guide Studs, see Figure "Cylinder Head Guide Studs, J 42699 " .‪
J 22273-01 ‪	Cylinder Liner Protrusion Tool, see Figure "Cylinder Liner Protrusion Tool, J 22273-01 " .‪
J 42670 ‪	Injector Pump Adaptor, see Figure "Injector Pump Adaptor, J 42670 " .‪
J 42512 ‪	Injector Remover/Replacer Socket, see Figure "Injector Remover/Replacer Socket, J 42512 " .‪
VM 1013 ‪	Dial Indicator Gage, see Figure "Dial Indicator Gage, VM 1013 " .‪
VM 1014 ‪	Flywheel Locking Tool, see Figure "Flywheel Locking Tool, VM 1014 " .‪
VM 1015 ‪	Timing Cover Oil Seal Replacer, see Figure "Timing Cover Oil Seal Replacer, VM 1015 " .‪
VM 1016 ‪	Cylinder Retainer, see Figure "Cylinder Retainer, VM 1016 " .‪
VM 1017 ‪	Crankshaft and Water Pump Pulley Holder, see Figure "Crankshaft and Water Pump Pulley Holder, VM 1017 " .‪
J 42514 ‪	Cylinder Head Bolt Wrench (M12), see Figure "Cylinder Head Bolt Wrench (M12), J 42514 " .‪
J 42637 ‪	Cylinder Head Bolt Wrench (M14), see Figure "Cylinder Head Bolt Wrench M14, J 42637 " .‪
J 42513 ‪	Oil Filter Adaptor Remover/Installer, see Figure "Oil Filter Adaptor Remover/Installer, J 42513 " .‪
VM 1021 ‪	Cylinder Leakage Tester Adaptor, see Figure "Cylinder Leakage Tester Adaptor, VM 1021 " .‪

Figure 1. Crankshaft Pulley and Gear Remover, J 42511

Figure 2. Cylinder Liner Puller, J 42779

Figure 3. Crankshaft Bearing Remover/Replacer, VM 1002

Figure 4. Injection Pump Puller and Gear Retainer, J 42671

Figure 5. Crankshaft Remover/Replacer Sleeve, J 42778

Figure 6. Torque Angle Gage, J 91104

Figure 7. Cylinder Head Bolt Wrench, VM 1006A

Figure 8. Alternator Belt Tension Setting Tool, VM 1007

Figure 9. Cylinder Head Guide Studs, J 42699

Figure 10. Cylinder Liner Protrusion Tool, J 22273-01

Figure 11. Injector Pump Adaptor, J 42670

Figure 12. Injector Remover/Replacer Socket, J 42512

Figure 13. Dial Indicator Gage, VM 1013

Figure 14. Flywheel Locking Tool, VM 1014

Figure 15. Timing Cover Oil Seal Replacer, VM 1015

Figure 16. Cylinder Retainer, VM 1016

Figure 17. Crankshaft and Water Pump Pulley Holder, VM 1017

Figure 18. Cylinder Head Bolt Wrench (M12), J 42514

Figure 19. Cylinder Head Bolt Wrench M14, J 42637

Figure 20. Oil Filter Adaptor Remover/Installer, J 42513

Figure 21. Cylinder Leakage Tester Adaptor, VM 1021