Section 7.2
SPN 97/FMI 4
SPN 97/FMI 4 indicates a Water-in-Fuel circuit short to ground.

Check as follows:
- Check for multiple codes.
- If any EGR faults are active at the same time, repair the open circuit between pin 67 of the MCM 120-pin connector and pin 3 of the Water-in-Fuel Sensor. Refer to "7.2.1 Verify Repairs" .
- If only fault 97/4 is active, go to the next step.
- Disconnect the Water-in-Fuel Sensor.
- Disconnect the MCM 120-pin connector.
- Measure the resistance between pin 1 of the Water-in-Fuel Sensor connector and ground.
- If resistance is less than 5 Ω, repair short between pin 1 and ground. Refer to "7.2.1 Verify Repairs" .
- If resistance is greater than 5 Ω, go to the next step.
- Measure the resistance between pin 2 of the Water-in-Fuel Sensor harness connector and ground.
- If resistance is less than 5 Ω, repair the short circuit between pin 2 of the Water-in-Fuel Sensor harness connector and ground. Refer to "7.2.1 Verify Repairs" .
- If resistance is greater than 5 Ω, go to the next step.
- Measure the resistance between pin 3 of the Water-in-Fuel Sensor harness connector and ground.
- If resistance is less than 5 Ω, repair the short circuit between pin 2 of the Water-in-Fuel Sensor harness connector and ground. Refer to "7.2.1 Verify Repairs" .
- If resistance is greater than 5 Ω, review the previous steps. If the results are the same, contact Detroit Diesel Customer Support Center (313-592-5800).
Section 7.2.1
Verify Repairs
Verify repairs as follows:
- Turn ignition OFF.
- Reconnect any electrical connections that were disconnected to perform the diagnosis.
- Clear codes with DDDL 7.0 or latest version.

ENGINE EXHAUST
To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic.
- Start and bring engine up to operating temperature (over 140°F/60°C).
- Verify operation is satisfactory and no warning lamps illuminate. If warning lamps illuminate, troubleshoot the codes. If assistance is required, call the Detroit Diesel Customer Support Center at 313–592–5800.
| DD15 Fuel System Technician's Guide - DDC-SVC-MAN-0037 |
| Generated on 10-13-2008 |