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Category: Series 40E Troubleshooting

Electronic

Series 40E Troubleshooting – Section 5.2 Actuator Control

Posted on December 3, 2021March 13, 2024

The ECM controls the actuators by applying a (low level) signal to the base of the transistor output drivers. These drivers, when switched on, will…

Electronic

Series 40E Troubleshooting – Section 5.1 Operation and Function

Posted on November 24, 2021March 13, 2024

The Electronic Control Module (ECM) monitors and controls engine performance to ensure maximum performance and adherence to emissions standards. The ECM is also able to…

Fuel Supply System

Series 40E Troubleshooting – Section 4.2 Split-Shot Injectors

Posted on November 1, 2021March 13, 2024

Some Series 40E electronic engines are equipped with split-shot injectors. On these injectors the injection cycle is executed in two stages. Some fuel is pre-injected…

Fuel Supply System

Series 40E Troubleshooting – Section 4.1 Injector Operation

Posted on November 1, 2021March 13, 2024

The injection operation is divided into three stages or cycles:‪ Fill stage Injection stage End of injection During the fill stage, the solenoid is de-energized…

Fuel Supply System

Series 40E Troubleshooting – Section 3.3 Ipr Valve Operation

Posted on September 20, 2021March 13, 2024

The injection control pressure regulator valve is a pulse width (Duty cycle %) modulated valve operating at 400 Hz. The pulse width is modulated between…

Fuel Supply System

Series 40E Troubleshooting – Section 3.2 Injection Pressure Control

Posted on August 27, 2021March 13, 2024

The ECM controls the injection control pressure by operating the injection control pressure regulator (IPR). See Figure “Injection Control System” . The result of this…

Fuel System

Series 40E Troubleshooting – Section 3.1 Injection Control Pressure System Operation

Posted on July 21, 2021March 13, 2024

The Injection Control Pressure system provides the necessary energy to hydraulically actuate the HEUI injector. Engine oil is the hydraulic fluid used by this system…

Fuel Supply System

Series 40E Troubleshooting – Section 2.2 Fuel Flow

Posted on July 12, 2021March 13, 2024

The fuel supply pump produces the necessary vacuum to draw the fuel from the fuel tanks. See Figure “Fuel System Diagram” . Fuel from the…

Fuel Supply System

Series 40E Troubleshooting – Section 2.1 Fuel System Description

Posted on June 27, 2021March 13, 2024

The fuel system consists of three major subsystems:‪ Fuel Supply System Injection Control Pressure System Fuel Injector These subsystems work together to inject pressurized fuel…

Series 40E Troubleshooting

Series 40E Troubleshooting – Section 1.3 Abbreviations / Acronyms

Posted on June 24, 2021March 13, 2024

A/C—Air Conditioning‪ AC—Alternating Current‪ ACC—Accessory‪ A/D—Analog to Digital‪ AMP—Ampere‪ ASCII—American Standard Code for Information Interchange‪ AT/MT—Allison AT.MT automatic transmission‪ ATA—American Trucking Association‪ AWG—American Wire Gauge‪…

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